Hivi karibuni tulijenga kwa wateja laini kamili ya urekebishaji wa plastiki iliyozungukwa na mashine yetu ya kusaga taka kwa mteja wetu wa Brazil. Mradi ulitangazwa na mahitaji mawili ya kiufundi kutoka kwa mteja: kwanza, mashine ilihitajika kushughulikia filamu ya kujilaza na kufikia uzalishaji thabiti wa 1000 kg/h katika mazingira halisi. Pili, ulikuwa na hitaji la kifuniko kisicho na kelele kwa crusher kuu ili kuboresha mazingira ya warsha. Makala hii inaelezea usanidi maalum wa vifaa na suluhisho la jumla tulilowapa ili kukidhi mahitaji haya.

Mandhari ya Mradi: Mahitaji Maalum kutoka kwa Mteja wa Brazil

Mteja wetu ni kampuni ya kitaalamu ya vifaa vya kifungashio nchini Brazil. Wakati biashara yao ilipoenea, walikumbana na changamoto ya kusimamia kiasi kikubwa cha mafuta ya filamu na taka, hivyo walihitaji mfumo wa urekebishaji wa taka unaofanya kazi kwa ufanisi na kwa utulivu.

Aka wasiliana nasi, mteja alileta mahitaji kadhaa wazi na yenye changamoto:

• Core Equipment: A high-performance plastic mashine ya kuponda scrapi.
• Raw Material: Primarily soft and easily entangling stretch film.
• Output Requirement: The actual, stable output must reach or exceed 1000 kg/h.
• Environmental Requirement: The client specifically requested that the machine be equipped with a soundproof enclosure to reduce noise and optimize the workshop environment.
• Power Standard: The equipment needed to be fully compliant with Brazil’s local industrial power standards (380V, 60Hz).

Suluhisho Letu: Laini ya Uzalishaji Iliyobinafsishwa Iliyozungukwa na Mashine ya Kusaga Taka

Kujibu mahitaji ya mteja, timu yetu ya kiufundi ilifanya uchambuzi wa kina na kupendekeza suluhisho kamili, lililobinafsishwa sana.

Uchaguzi na Uboreshaji wa Vifaa vya Msingi

• Performance Guarantee: The designed capacity of this model is 1200-1500 kg/h, powered by a robust 90kw motor, providing ample performance overhead to meet the client’s actual output requirement of 1000 kg/h.
• Blade Design: Specifically for the soft and entangling nature of stretch film, we optimized the layout and angle of the blades (10 pieces, made of 60Si2Mn) to ensure efficient shearing and prevent material from wrapping around the main shaft.
• Convenient Maintenance: We also equipped the scrap crusher machine with a hydraulic lid opener, making routine blade changes and internal cleaning safer and more labor-efficient.

Kujenga Laini Kamili ya Urekebishaji wa Plastiki ya Kiotomatiki

Mashine ya kujitegemea ya kukata plastiki haiwezi kufikia ufanisi bora. Tulikusanya seti kamili ya vifaa vya msaada kwa mteja ili kufanya mchakato wa kuanzia ulaji hadi kutolea kazi uwe wa kiotomatiki:

• Belt Conveyor: A 5-meter long, 1-meter wide conveyor to feed bales of stretch film smoothly and evenly into the crusher, reducing manual labor.
• Friction Screw Conveyor & Drum Screen Machine: Used for washing, friction cleaning, and preliminary screening of the crushed material, enhancing the purity of the recycled plastic.
• Lifter: To elevate the processed flakes to the next stage or into a storage silo.
• Supporting Tools: We also provided a Knife Sharpener and a set of Spare Knives to ensure the long-term, stable operation of the line and minimize downtime due to blade wear.

Matokeo ya Mradi na Thamani kwa Mteja

Kupitia ushirikiano huu, tulimpatia mteja wa Brazil siyo tu seti ya mashine, bali suluhisho kamili lililobinafsishwa kwa mahitaji yao ya vitendo.

• Achieved Output Target: On-site testing confirmed that the mashine ya kuponda scrapi line easily and consistently exceeded the 1000 kg/h target when processing stretch film, earning high praise from the client for its efficiency.
• Kupunguzwa Kikubwa kwa Kelele: Kwa kifuniko kisicho na kelele, kelele ya uendeshaji iliwekwa kwa ufanisi, ikileta mazingira ya warsha yaliyoimarishwa sana yaliyokidhi matarajio ya mteja ya mazingira na afya ya kazini.
• Uendeshaji Imara na wa Kuaminika: Laini nzima ya uzalishaji, kutoka kwa mashine kuu ya kusaga taka hadi vifaa vya msaada, ilibuniwa vizuri na ikafanya kazi kwa utulivu, ikionyesha utaalam wetu wa kina kama mtengenezaji mtaalamu.

Hitimisho

Efficient Machinery Co., Ltd. daima imejitolea kutoa suluhisho za kitaalamu na za kuaminika za mashine za urekebishaji kwa wateja duniani kote. Mradi huu uliobinafsishwa kwa Interpack Bahia nchini Brazil unathibitisha tena kwamba tunaweza sio tu kusambaza vifaa vya kiwango cha juu lakini pia kuelewa kwa undani mahitaji ya kipekee ya wateja wetu. Kupitia uvumbuzi wa kiufundi na usanidi wa kubadilika, tunaunda thamani kubwa kwa wateja wetu.

Ikiwa unakumbana na changamoto katika uwanja wa urekebishaji wa plastiki—iwe inahusiana na uzalishaji, kushughulikia nyenzo, udhibiti wa kelele, au uotomatishaji—unakualika kuwasiliana nasi. Timu yetu ya wataalamu itabinafsisha suluhisho linalokufaa zaidi.